CASE CX210C TIER 4 CRAWLER EXCAVATOR Service Repair Manual

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Service Repair Manual Cover:

 

Fluids and Lubricants

Conversion Table

Abbreviations

Removal and Installation of Engine Assembly

Removal and installation of the fuel cooler engine inter-cooler radiator and oil cooler

Removal and Installation of Turbo Charger

Removal and Installation of EGR Valve

Removal and Installation of Engine Hood

Removal and Installation of Muffler

Primary specifications

Removal and Installation of Cylinder Head

Removal and Installation of Cylinder Block

Lubrication System

Cooling System

Removal and Installation of Exhaust Manifold

Disassembly, Removal and Installation of DPD Assembly

Removal and Installation of Fuel Tank

Removal and Installation of Fuel Supply Pump

Removal and Installation of Common Rail Assembly

Removal and Installation of Injector

Electrical and Engine Basic Functions

Service Support

Function, Structure, Operation

Symptom

Functional Inspection

Maintenance precautions

Removal and Installation of Starter Motor

Removal and Installation of Alternator

Preheating System

Electrical Equipment Layout Diagram

Connection Connector Pin Layout

Sequence Circuit Diagram

Engine-side DTC List

Main Unit-side DTC List

Introduction to the trouble diagnosis

Engine Control System

Engine-side Trouble

Main Unit-side Trouble

Data Reference Values

Electrical Wiring Diagram

Removal and Installation of Shoe Assembly

Removal and Installation of Shoe Plate

Removal and Installation of Upper Roller

Assembly and Disassembly of Upper Roller

Removal and Installation of Lower Roller

Assembly and Disassembly of Lower Roller

Removal and Installation of the Sprocket

Removal and Installation of Take-up Roller

Assembly and Disassembly of Take-up Roller

Removal and Installation of Grease Cylinder

Assembly and Disassembly of Tension Shock Absorber

Removal and Installation of Travel Motor

Assembly and Disassembly of Travel Motor

Removal and Installation of Swing Unit

Assembly and Disassembly of Swing Unit

Overall view

Port Diagram

Pump P-Q Diagram

Pressure Measurement and Adjustment Procedures

Hydraulic Pump Flow Measurement Procedures

Drain Volume Measurement Procedures

Air Bleed Procedure

Removal and Installation of Hydraulic Oil Tank

Removal and Installation of Hydraulic Pump

Removal and Installation of Control Valve

Removal and Installation of Bucket Cylinder

Removal and Installation of Arm Cylinder

Removal and Installation of Boom Cylinder

Removal and Installation of Center Joint

Removal and Installation of Travel Remote Control Valve

Removal and Installation of Operation Remote Control Valve

Removal and Installation of 5 Stack Solenoid

Removal and Installation of Cushion Valve

Procedures for Assembly and Disassembly of Hydraulic Pump Main Unit

Pump Main Unit Maintenance Standards

Procedures for Assembly and Disassembly of Control Valve

Procedures for Operation/Assembly and Disassembly of Hydraulic Cylinder (made by KYB)

Procedures for Assembly and Disassembly of Operation Remote Control Valve

Procedures for Assembly and Disassembly of Travel Remote Control Valve

Assembly and Disassembly of Cushion Valve

Removal and Installation of Arm HBCV

Removal and Installation of Boom HBCV

Assembly and Disassembly of Center Joint

Assembly and Disassembly of Swing Motor

Explanation of Hydraulic Circuit and Operations (standard model)

Explanation of Hydraulic Circuit and Operations (option)

Structure and Operation Explanation of Hydraulic Pump

Structure and Operation Explanation of Travel Motor

Structure and Operation Explanation of Swing Motor

Structure and Operation Explanation of Control Valve

5 Stack Solenoid Valve Operation Explanation

Structure and Operation Explanation of Upper Pilot Valve (remote control valve)

Structure and Operation Explanation of Travel Pilot Valve (remote control valve)

Structure and Operation Explanation of Cushion Valve

Removal and Installation of Counterweight

Removal and Installation of Bucket

Removal and Installation of Bucket Link

Removal and Installation of Arm

Removal and Installation of Boom

Removal and Installation of Operator’s Seat

Removal and Installation of Cab Assembly

Removal and Installation of Wiper

Removal and Installation of Wiper Controller

Removal and Installation of Wiper Motor

Removal and Installation of Monitor

Removal and Installation of Cab Front Glass

Window Lock Adjustment Procedures

Tightening torque

Air Conditioner Overall Diagram

Assembly and Disassembly of Air Conditioner Units

Removal and Installation of Compressor

Removal and Installation of Condenser

Removal and Installation of Receiver Dryer

Work Precautions

Electrical Schematic

Hydraulic Schematic

 

File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF ReaderĀ & WinZip

 

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