Posts Tagged ‘ATV POLARIS PREDATOR 500 SERVICE MANUAL ( 2003 2004 2005 2006 2007 ) – * DIY FACTORY SERVICE / REPAIR MANUAL’

ATV POLARIS PREDATOR 500 SERVICE MANUAL ( 2003 2004 2005 2006 2007 ) – * DIY FACTORY SERVICE / REPAIR MANUAL – ( 03 04 05 06 07 ) DOWNLOAD

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2003 – 2007 ATV POLARIS PREDATOR 500 SERVICE MANUAL (100 MB) – * DIY FACTORY SERVICE / REPAIR / MAINTENANCE MANUAL – DOWNLOAD NOW!

Exact Year/Models Covered: 03, 2003 Polaris Predator 500 & Troy Lee Limited Edition 500. This manual can also be used for the 2004, 2005, 2006, 2007 model Polaris Predator 500 ATVs.

( VERY HIGH QUALITY FACTORY SERVICE MANUAL – 100 MB !! )

File Format: PDF
Compatible: All Versions of Windows & Mac
Downloadable:YES
Language: English
Requirements: Adobe PDF Reader

DESCRIPTION:
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COVERS ALL MODELS & ALL REPAIRS A-Z

THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE.

COMPLETE STEP-BY-STEP INSTRUCTIONS, DIAGRAMS, ILLUSTRATIONS, WIRING SCHEMATICS, AND SPECIFICATIONS TO COMPLETELY REPAIR YOUR VEHICLE WITH EASE!

YOU GET EVERYTHING YOU WILL EVER NEED ON ONE EASY-TO-USE CD-MANUAL. NO MORE FLIPPING THROUGH BOOKS TO FIND WHAT YOU NEED. PRINT ONLY THE PAGES AND DIAGRAMS YOU REQUIRE. NO MORE GREASY PAGES OR TORN LOST PAPER MANUALS AGAIN.

ALL PAGES ARE PRINTABLE, SO PRINT OFF WHAT YOU NEED & TAKE IT WITH YOU TO YOUR VEHICLE OR WORKSHOP. YOU CAN BLOW-UP IMAGES AND THEN PRINT OFF ENLARGED COPIES!

FACTORY HIGHLY DETAILED REPAIR MANUALS, WITH COMPLETE INSTRUCTIONS AND ILLUSTRATIONS, WIRING SCHEMATICS AND DIAGRAMS TO COMPLETELY SERVICE AND REPAIR YOUR VEHICLE.

ALL MANUALS ARE WINDOWS VISTA32 and 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!

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SERVICE MANUAL COVERS:
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INDEX
GENERAL INFORMATION
ENGINE
FUEL SYSTEM & CARBURETION
BODY & STEERING
BRAKES
ELECTRICAL (including wiring diagrams)

DETAILED INDEX / TABLE OF CONTENTS:

A–Arm Replacement, 5.11
Air Filter Service, 2.17
Alternator Output Test, 7.6
B
Battery Charging, 2.14, 7.12
Battery Maintenance, 2.13, 7.11
Battery Service, 2.14, 7.11, 7.12
Battery Terminal Bolts, 2.14, 7.11
Battery Testing, 7.12
Battery, Off Season Storage, 2.14, 7.12
Body Assembly Exploded View, 5.3
Brake Bleeding, 6.5
Brake Caliper Assembly, Front & Rear, 6.17
Brake Caliper Disassembly, Front & Rear, 6.15
Brake Caliper Exploded View, 6.19
Brake Caliper Inspection, Front & Rear, 6.16
Brake Caliper Installation, Front, 6.12
Brake Caliper Removal, Front, 6.12
Brake Caliper Removal, Rear, 6.15
Brake Disc Inspection, 6.10
Brake Disc Inspection, Rear, 6.18
Brake Disc Removal / Replacement, Front, 6.11
Brake Disc Removal, Front, 6.11
Brake Fluid Change, 6.5
Brake Fluid Level, 2.22
Brake Hose/Fitting Inspection, 2.22
Brake Light Switch Testing, 7.14
Brake Noise, 6.3
Brake Pad Application, 6.3
Brake Pad Assembly, Front, 6.10
Brake Pad Inspection, 2.22
Brake Pad Installation, Rear, 6.14
Brake Pad Removal, Front, 6.8
Brake Pad Removal, Rear, 6.13
Brake System Inspection, 2.22
Brake System Operation, 6.4
Brake System Service Notes, 6.3
Brake System, Front, 6.20
Brake System, Rear, 6.21
Brakelight Lamp Replacement, 7.14
Breather Filter Maintenance, 2.18
C
Cam Chain Tensioner Inspection, 3.13
Cam Chain Tensioner Removal, 3.13
Cam Chain/Camshaft Installation, 3.39
Camber & Caster, 2.21
Camshaft Inspection, 3.15
Camshaft Removal, 3.14
Camshaft Timing, 3.39
Carburetor Assembly, 4.9
Carburetor Disassembly, 4.7
Carburetor Exploded View, BST34, 4.2
Carburetor Float Bowl Draining, 2.12
Carburetor Float Height Adjustment, 4.10
Carburetor Float System, 4.7
Carburetor Fuel Level Testing, 4.11
Carburetor Inspection, 4.8, 4.9
Carburetor Main System, 4.7
Carburetor Needle and Seat Testing, 4.10
Carburetor Operation, 4.5
Carburetor Pilot System, 4.6
Carburetor Starter System, 4.6
Carburetor System Function, 4.5
CDI Output Test, 7.5
Charging System Break Even Test, 7.6
Charging System Testing, 7.10
Choke Adjustment, 2.9
Clutch Adjustment, 2.9
Clutch Lever Freeplay, 2.9
Clutch Switch Test, 7.15
Compression Damping, 2.25
Compression Release Removal/Inspection, 3.14
Compression Test, 2.12, 3.5
Concentric Swing Arm Removal, 5.12
Controls Inspection, 2.26
Coolant Level Inspection , 2.16
Coolant Strength, 2.15
Coolant Temp. Sensor Test, 7.3
Cooling System Hoses, 2.16
Cooling System Overview , 2.15
Cooling System Pressure Test, 3.6
Cooling System Test, 2.17
Cover/Panel Removal, 5.2
Crankcase Assembly, 3.36
Crankcase Bearing Inspection, 3.33, 3.34
Crankcase Bearing Installation, 3.34
Crankcase Inspection, 3.30
Crankcase Separation, 3.30
Cranking Output Test, 7.5
Crankshaft Removal/Inspection, 3.32
Crankshaft Straightening, 3.9
Current Draw, 7.5
Cylinder Head Assembly, 3.18
Cylinder Head Disassembly, 3.16
Cylinder Head Inspection, 3.16
Cylinder Head Installation, 3.38
Cylinder Head Reconditioning, 3.42
Cylinder Head Removal, 3.15
Cylinder Head Warpage, 3.16
Cylinder Honing, 3.40, 3.42
Cylinder Inspection, 3.23
Cylinder Installation, 3.37
Cylinder Removal/Inspection, 3.22
D
Decal Replacement, 5.18
Drive Chain Adjustment, 2.24
Drive Chain Inspection, 2.23
E
Electrical Service Notes, 7.2
Electrical Special tools, 7.2
Engine Accessible Components, 3.7
Engine Adjusting Pad Matrix, 3.20
Engine Assembly, 3.30, 3.34, 3.37, 3.39
Engine Bottom End Disassembly, 3.22, 3.23,
3.24, 3.25, 3.30, 3.32, 3.33, 3.34
Engine Break in Period, 3.8
Engine Exploded View, 3.12
Engine Fastener Torque Patterns, 3.5
Engine Installation, 3.8
Engine Lubricatin, 3.9
Engine Removal, 3.7
Engine Service Data, 3.3, 3.4
Engine to Frame Ground, 2.15
Engine Top End Disassembly, 3.13, 3.14, 3.15,
3.16, 3.17
ETC Operation Test, 7.4
ETC Switch Adjustment, 2.10
ETC Switch Testing, 7.4
Exhaust System, Maintenance, 2.21
F
Fan Control Switch Testing, 7.4
Fan Motor Current Draw Test, 7.3
Flywheel Identification, 7.7
Fox Shock Assembly, 5.24
Fox Shock Eye Replacement, 5.27
Fox Shock Maintenance, 5.20, 5.21
Fox Shock Seal Replacement, 5.23
Fox Shock Service, 5.19, 5.28, 5.29, 5.30, 5.31,
5.32, 5.33, 5.34, 5.35, 5.36, 5.37, 5.38, 5.39,
5.40, 5.42, 5.43, 5.44
Fox Shock Valving Chart, 5.42
Frame, Nuts, Bolts, Fasteners, 2.27
Front Hub Assembly, 5.6
Front Hub Exploded View, 5.10
Front Hub Installation, 5.7
Front Hub Removal, 5.5
Fuel Filter Maintenance, 2.11
Fuel Pump Service, 4.11
Fuel System, 2.11
Fuel Tank Assembly, Exploded View, 4.3
G
Gear Position Switch Test, 7.3
H
Handlebars, 2.26
Headlamp Removal, 7.14
Headlamp Service, 7.13
Headlamp Switch Testing, 7.14
Headlight Adjustment, 7.13
Honing to Oversize, 3.42
I
Idle Speed Adjustment, 2.10
Ignition System Components, 7.8
Ignition System Testing, 7.9
Indicator Lamp Replacement, 7.15
J
Jetting Guidelines, 4.4
L
Load Test, 7.12
Lubricants, 2.5
Lubricants, Recommended, 2.4
Lubricatin Charts, 2.7, 2.8
M
Maintenance Chart, Periodic, 2.2, 2.3
Master Cylinder Disassembly, 6.7
Master Cylinder Installation, 6.8
O
Oil Filter Change, 2.18
Oil Flow, 3.10, 3.11
Oil Pressure Test, 3.9
Oil Pump Priming, 3.10
P
Pilot Screw Adjustment, 2.10
Piston Identification, 3.5
Piston Installation, 3.37
Piston Removal, 3.22
Piston Ring Installation, 3.36
Piston Ring Installed Gap, 3.25
Piston to Cylinder Clearance, 3.23
Piston/Rod Inspection, 3.24
Pre-Ride Inspection, 2.4
R
Radiator Cap Pressure Test, 3.6
Radiator Coolant Level Inspection, 2.16
Radiator, Maintenance, 2.16
Rear Axle Installation, 5.15
Rear Axle Removal, 5.13
Rear Swing Arm, Exploded View, 5.17
Rebound Damping, 2.25
S
Sediment Tube, Maintenance, 2.17
Shock Rebound/Compression Adjustment, 2.25
Spark Plug Maintenance, 2.13
Spark Plug Removal and Replacement, 2.13
Special Tools, 2.6, 3.5, 4.4, 6.2
Specifications, Brake, 6.2
Specifications, Cooling System, 3.6
Specifications, Torque, Brakes, 6.2
Specifications, Torque, Engine, 3.2, 3.3
Specifications, Torque, Suspension, 5.2
Sprocket Inspection, 2.23
Starter Assembly, 7.18
Starter Disassembly, 7.16
Starter Motor Armature Testing, 7.18
Starter Motor Brush Inspection/Replacement,
7.17
Starter System Test, 7.20
Steering Assembly, Exploded View, 5.4
Ball Joint, Remove / Install, 5.8
Steering Knuckle, Remove / Install, 5.8
Steering Maintenance, 2.19
Steering Post Assembly, 5.18
Suspension Preload Adjustment, 2.23
Suspension Special Tools, 5.2
Suspension, Front, Inspection, 2.23
Swingarm Adjustement, 2.25
T
Taillight Lamp Replacement, 7.14
Tether Switch , 7.15
Throttle Cable Adjustment, 2.10
Throttle Operation, 2.9
Tie Rod Inspection, 2.20
Timing Check Procedure, 7.2
Tire Inspection, 2.27
Tire Pressure, 2.27
Tire Tread Depth, 2.27
Toe Alignment, 2.21
Torque Patterns, Engine, 3.5
Transmission Removal, 3.31
Troubleshooting, Brakes, 6.18
Troubleshooting, Cooling System, 3.46
Troubleshooting, Engine, 3.45
Troubleshooting, Fuel System/Carb, 4.12
Troubleshooting, Ignition System, 7.5
Troubleshooting, Spark Plug, 3.46
Troubleshooting, Starter System, 7.15
V
Valve Guide Removal/Installation, 3.42
Valve Inspection, 3.17
Valve Seat Inspection, 3.42
Valve Seat Reconditioning, 3.42, 3.43
Vent Line Maintenance, 2.11
Voltage Drop Test, 7.16
Voltage Test Open Circuit, 7.12
W
Water Pump Mechanical Seal Installation, 3.34
Water Pump Mechanical Seal Removal, 3.34
Water Pump Mechanical Seal Removal, Engine
Installed, 3.35
Water Pump Shaft Oil Seal, 3.34
Wheel Inspection, 2.26
Wheel Installation, 2.26
Wheel Removal Front or Rear, 2.26
Wheel, Hub, Spindle Torque, 2.26
Wiring Diagram, 2003, Predator, 7.21

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PLEASE NOTE:
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